bevel planetary gearbox

bevel Bevel Planetary Gearbox planetary gearboxes
Ever-Power planetary gearboxes are small battery power for coaxial applications where higher torques are required in tight spaces. Users reap the benefits of compact top-class drive technology with especially high power densities and unquestionably smooth running even at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque on output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input swiftness: N1maxzul [min-1] up to 5250
Right angle drives offering the output options of spiral bevel gears with also higher ratios. Input side planetary stage in four sizes, ideal for any engine desired. Outdoors spiral bevel stage for powerful options such as for example hollow shaft, shrink disk, straight sided splined bore and internal involute spline. Gearbox sizes can be combined and optimised for optimum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. quickness Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Result shaft diameter From 14 to 65mm based on the gearbox size
Electric motor shaft diameter From 8 to 55mm depending on the gearbox size
Gear arrangement Plenty of differents gear plans available
Bevel gearboxes can be realized using bevel gears with directly, helical or spiral teeth. The axes of bevel gearboxes usually intersect at an angle of 90 degrees, whereby various other angles are also fundamentally possible. The path of rotation of the drive shaft and the result shaft can be the same or opposing, based on the installation scenario of the bevel gears.
The simplest type of bevel gearbox includes a bevel gear stage with straight or helical teeth. This kind of gearing is cheaper to produce. However, since only little profile coverage can be realized with gearwheels with directly or helical the teeth, this bevel gearbox runs quietly and has less transmittable torque than various other bevel gear teeth. When bevel gearboxes are used in mixture with planetary gearboxes, the bevel gear stage is usually understood with a ratio of 1 1:1 to be able to maximize the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth could be in the kind of spiral bevel gears or hypoid bevel gears. Spiral bevel gears have a high amount of total protection, but are already more costly to manufacture than bevel gears with straight or helical teeth because of their design.
The advantage of spiral bevel gears is that both quietness and the transmittable torque can be increased. High speeds are also possible with this type of gear tooth. Bevel gearing generates high axial and radial loads during procedure, which can only end up being absorbed at one side because of the intersecting axes. Particularly if it is used as a rapidly rotating drive stage in multi-stage gearboxes, special interest must be paid to the service lifestyle of the bearing. Also, unlike worm gearboxes, self-locking can’t be understood in bevel gearboxes. When a right position gearbox is necessary, bevel gearboxes can be utilized as a low-cost alternative to hypoid gearboxes
The benefits of bevel gearboxes:
Use when set up space is limited
Compact design
Can be combined with other styles of gearbox
Fast speeds when spiral bevel gears are used
Low-cost option to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower performance level than planetary gearbox
Noisier
Reduce torques in single-stage transmitting ratio range
Ever-Power is engaged in the field of manufacturing Bevel Planetary Gear Box with optimum design feature and most advanced technology of improving the geometrical accuracy of the gear the teeth profile with the team of experienced experts. We are a leading producer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Ranked Torque : 0.5 Kg-m to 100000 Kg-m
• Insight Power : 0.25 HP to 100 HP
• Input Velocity : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Engine / Hydraulic Motor
• nput Type : Hollow Insight/ Free
Ever-Power Bevel Planetary Gear Boxes consist of an interior toothed Ring Gear to which are arranged 3 Planet mounted on the Planet carrier engaging also with the Sun Equipment (Pinion) and reduced Result velocity is taken through Planet Carrier and Ring Equipment is remain stationary. Output shaft keeping the same path of rotation as Insight.
Ever-Power Bevel Planetary Equipment Boxes widely used in Material Handling Equipments, Mechanical Industry, Sugars Industry, Cement Industry, Chemical substance Industry, Food Industry, Structure Industry, Agricultural Industry, Power Industry, Cellular Cranes and Over head Cranes etc
Ever-Power Gear Transmissions provides Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugars Crystallizer Drive, Bevel – Planetary Drive, Durable Planetary Drive ,BESPOKE BUILD Planetary Gearboxes, Comparative Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Gear Boxes are Solid Input, Solid Output, Hollow Input, Hollow Output, Solid Output Splined Shaft, Solid Input Splined Shaft, Hollow Output Splined Shaft, Hollow Insight Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are produced from superior quality raw materials such as Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Steel IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Bevel Planetary Gear Boxes are highly efficient, Compact in proportions, having high Shock Load Capacity, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in any Position, Torque Multiplication, Insight and Output Rotation in same direction
The bevel planetary range of gearboxes is of modular design and is developed and made to specifically meet the multiple requirements of our customers. The combination of ground gears and precision equipment components ensures performance efficiency and high uptime. Today’s selection of bevel planetary gearboxes includes four sizes, each as one, dual or triple stage design. This allows overall transmitting ratios from i = 3:1 to i = 512:1 to become recognized. Each gearbox variant is also available as precision design with reduced backlash.
Innovative solutions for most applications and several options – often special personalized solutions – are integral parts in the portfolio of Ever-Power
Case – hardenend and surface ring gears
Case – hardenend and surface planet gears and sun
pinions guarantee high transmitting quality and long
lifetime
Low Backlash
Easiest mounting of motor through flexible flange
system
High flexibility with proven hollow drive shaft system
Integrated axial length compensation to compensate
for thermal growth of the motor shaft
High efficiency and even running through high tooth
flank quality, planet gears with needle roller bearings
and high quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from we = 3:1 to i = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth working achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and brief delivery times.
7 harmonically created sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 reduction stages
Unique seals (labyrinth seals or dual seals with individual grease-filled chamber) that drive back lubricant leakage and contamination.
Output hollow shafts: cylindrical with keyway, cylindrical hollow shaft intended for shrink disc, and splined shaft.Input variations with adaptors for IEC, NEMA and hydraulic motors, flexible and fluid couplings, clutches and torque limiters.
Accessories such as torque arms, shrink discs, backstops and brakes, essential oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers feature a mixture of planetary and bevel helical gears that takes advantage of the strengths of each technology: small size, reliability and easy maintenance. The BPH series of right angle gearboxes combines one gradual helical stage with a pair of Gleason bevel gears and a number of planetary stages. The look of the compact gear models is based upon exact analyses using FEM techniques, which means performance, duration and silence. These lighter, smaller sized gear reducers surpass traditional solutions, ensuring shorter production times and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmission Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Systems | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose parts are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective when compared to a stand-alone planetary gear unit, adapter, coupling, and engine.
A planetary gearmotor is more compact (shorter), as intermediate components such as for example adapter flanges and couplings are not necessary.
A lot of variants ensures optimum adaptation to the application form.
Finely graded equipment ratios due to the high variance of the Ever-Power gearmotor at the input end.
Short delivery moments for standard variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The required data and dimension sheets for project planning can be found immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely available DriveCAD tool.
Comprehensive range of additional parts available from the entire Ever-Power modular concept.
Comprehensive worldwide sales and service network.
Ever-Power as system and solution provider who products complete drive systems in one source.
Ever-Power is China s leading producer of Planetary Gearboxes for sector applications in material managing, sugar, marine, defense, cement, chemical, meals, power, agriculture and more. Ever-Power planetary gearboxes possess modular design, great quality, high energy effectiveness, low noise, long services lifestyle, high radial loading capability, and all at affordable prices with stellar Ever-Power support. Our quality range includes Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugars mill drives with foot and shaft mounted.
All Ever-Power planetary gear units can be found in high capacity ranges with tested Ever-Power quality. Ready available sizes guarantee not merely a sizable torque spectrum but also a product range that provides you with multiple choices. Make the the majority of the flexibility Ever-Power offers, leverage the advantages of Ever-Power planetary equipment units. Here, you will find off-the-shelf, highly advanced drive and gear unit solutions. Our standard item range already includes solutions for a huge number of specific requirements that require to be taken under consideration in a great selection of applications.
Ever-Power also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in challenging industrial environments including Packaging, Textile, Chemical substance, Sugar, Material Handling Equipment, Mining, and Steel industries.