China high quality Suspended Cranes Application Cast Iron Inline Helical Gearbox Coupled with 1.5kw Electric Motor components of gearbox

Product Description

Product Description
suspended cranes inline helical gearbox
SGR helical geared motor body use the high degree of modularity cast iron, the gear and the axis use the high quality alloy steel  in order to the precision forging, the helical gearbox though the strict heat treament procedure, guarantees helical gearbox‘s intensity and the rigidity.  inline helical gearbox configure motor with flange or foot ,
helical gearbox design use modular compose with other reducers and variator, get a large reduce ratio drive and variation. Therefore inline helical gearbox manufacturer SGR ‘s helical gear motor applied to many industrial area, such as Metallurgical, mines, lifting, transportation, petrochemical, construction, textile, pharmaceutical, food, environmental, light electric, plastic machine, paper, parking equipment etc.
You can download inline helical gearbox catalogue from right button

Technical data:

Model Shaft Dia. Center Height Output Flange Dia. Power Ratio Permitted Torque Weight
Solid (mm) (mm) (mm) (kw) (Nm) (KGS)
R37 25k6 90h13 120/160 0.12~0.75 5~136 150 10
R47 30k6 115h13 160/200 0.25~2.2 5~173 300 15
R57 35k6 115h13 200/250 1.18~5.5 5~173 400 21
R67 35k6 130h13 200/250 0.37~7.5 5~170 500 27
R77 40k6 140h13 250/300 0.55~11 5~192 750 35
R87 50k6 180h13 300/350 0.75~18.5 5~192 1250 65
R97 60m6 225h13 350/450 1.5~30 5~197 2400 120
R107 70m6 250h13 350/450 2.2~45 5~197 3600 165
R137 90m6 315h13 450/550 4~55 5~197 6600 255
R147 110m6 355h13 450/550 7.5~90 5~195 10700 370
R167 120m6 425h13 550/660 11~132 8~186 14800 700
R187 160m6 510h13 660/770 15~160 8~186 28000 1500
Remark: the weight without oil and motor, shaft and flange input add 10%.

Characteristic:
 

Key Features: (5 points)*1*
  • Graded cast iron housings
  • High strength alloy steel gears
  • Single & 3 phase motor
  • DC or AC supply
  • Flame proof and brake motor options
  • Single or dual speed motor
  • More than 10000 + inline helical gearboxes in operation in the industry.

Production pictures:

Packing Pictures :

Factory

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FAQ:

1.Are you a factory or trader ?
We are a professional factory which has 20 years history specialized in gear transmission .

2.MOQ:
Our MOQ is 1pcs. However there is 1 handling cost $150 for the single order which less than $3000.00

3. Warranty
Our warranty is 12months

4. Payment term
100% T/T in advance and LC at sight .

5. Do you accept customization ?
YES.SGR have strong R&D team, we can provide customizable service according to requirements.

6. Packing
Generally we use standard export plywood case to arrange the shipment .

7. Delivery time
In normal ,time of delivery is 30days after receiving the prepayment .

8. What kinds of certification do you use ?
DNV-ISO9001:2008, SGS,CE etc, And new products patent.

9. What kinds of inspection you do before shipment ?
We do temperature test, noise, and oil leak inspection and commissioning before shipment.

10.How do you solve if the production have problem ?
Mostly, we don’t need customer send the goods back to us. Because the cost is very high, if there meets a problem,we firstly ask for the pictures for damaged parts. And base on the pictures, we can have a basic idea for the defect reason. Our guarantee is 12 months, if during the guarantee, we can supply repair .  
 

Application: Motor, Machinery
Function: Distribution Power, Change Drive Torque, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Single-Step
Samples:
US$ 200/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

gearbox

Types of Gearboxes

There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.

planetary gearbox

The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?

helical gearbox

The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
gearbox

helical gear reducer

A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
gearbox

Continuously variable transmission

A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.

China high quality Suspended Cranes Application Cast Iron Inline Helical Gearbox Coupled with 1.5kw Electric Motor   components of gearbox	China high quality Suspended Cranes Application Cast Iron Inline Helical Gearbox Coupled with 1.5kw Electric Motor   components of gearbox
editor by CX 2023-05-23