Warranty: 1 Year
Applicable Industries: Manufacturing Plant, Farms, Home Use, Food Shop
Weight (KG): 5000
Showroom Location: Viet Nam, Philippines, Indonesia, Russia, Thailand, Kenya, South Korea, Algeria, Sri Lanka, Bangladesh, South Africa, Nigeria
Video outgoing-inspection: Provided
Machinery Test Report: Provided
Marketing Type: New Product 2571
Warranty of core components: 1.5 years
Core Components: PLC, Engine, Bearing, Gearbox, Motor, Pressure vessel, Gear, Pump
Type: Grain Processing Equipment
Use: Agriculture
Condition: New
Key Selling Points: High Productivity
Product name: 10 Tons Per Batch Rice Drying Plant Portable Grains Dryer
Application: Paddy, rice, corn, wheat, paddy, sesame, sorghum, etc
Capacity: 15–100 tons per day
Discount: 5% or more commission
Delivery time: Shipped within 20 days after payment, 100% on-time delivery rate
Raw material: Carbon Steel or stainless steel
Power: 8.7 kw
Fuel: Coal, wood, rice husk, diesel, etc
Color: Yellow or custom
WhatsApp: 1
Packaging Details: 10 Tons Per Batch Rice Drying Plant Portable Grains DryerStandard export containers, nude packing for main machine, plywood box for spare parts or the package of the grain dryer according to customers’ requirements.
Port: ZheJiang , HangZhou, Pickup roller Separation Pad for EPSON L360 L551 L455 L550 L211 L310 L365 L130 L313 L363 Pickup roller HangZhou, ZheJiang , HangZhou, HangZhou
Haokebang 5H-KB low temperature batch circulation grain dryer is an ideal drying equipment for drying grains. It adopts multifunctional machine design, indirect hot air heating, large capacity, and increases the drying layer area. Due to the ingenious structural design, the required power is reduced, and the drying efficiency is improved on the basis of saving space and energy for users. The use of the grain drying equipment can effectively reduce the drying rate of grain and grain, and improve the grain accuracy, thereby improving the quality of grain. ApplicationGrain dryer is suitable for efficient drying all cereals, grains, beans and seeds of all crops such as corn, wheat, rice, soybean, sorghum, rapeseed, cashew, barley, etc. It is suitable to all kinds of farm. Features– Dry different materials without replacing parts; electrostatic spray.- High thermal efficiency, low unit energy consumption and high productivity.- Uniform heat, low thermal damage, low breakage rate, full and complete particles, high seed germination rate.- Environmentally friendly hot blast stove, low noise, weak vibration, fuel saving, low cost (rice husk, corn cob, diesel, coal, etc. can be used as its fuel) and long service life.- Easy to disassemble and ship, occupying a small area and low labor operation intensity.- Simple structure, high quality and low price, Stainless Steel Wire Double Wheel Rope Swivel Pulley Block low investment cost and no site restrictions.- The combustion chamber is made of 310s high temperature resistant stainless steel.- PLC control box, fully automatic control system, touch screen display, easy to operate. Working Principle 5H-KB Series Grain DryerThe crops are input from the top of the tower through the bucket elevator, and through the distribution device to ensure that the equipment is always in a full load state during operation. The induced draft fan introduces the hot air into the inside of the tower body, and the rice crops are combined with the bottomless V-shaped baffles that are turned inward and the multi-row V-shaped baffles arranged staggered for processing, so that the rice crops can be mixed with the hot air, and also serve as a The inlet and outlet channels of drying air, most of the drying air can be recycled, and the water vapor generated when the material is dried is discharged from the dryer exhaust system, so the fuel consumption is very small. Sturcture Cross matrix drying layerThe use of galvanized steel heating system and heating pipe air intake can effectively penetrate the hot air into the grain, and the cross-shaped matrix arrangement can maximize the turnover of the grain, make the drying more uniform. The hourly precipitation efficiency is 10%~20% higher than similar products. The dryer is designed so that the grain can be fully turned over, the sundries and dust in the grain can be fully removed, and the cleanliness is high. The grain-distributing systemThe grain-distributing system adopts multiple rounds of grain-distribution, uniform grain distribution, small resistance during the grain-distribution process, reduced bearing capacity of a single grain-distributing wheel, reduced power required, low grain breakage rate, and long service life. PLC automatic control systemThe PLC automatic control system has 2 modes: one-key start and manual operation, and real-time computer monitoring of temperature and grain moisture, fault alarm and positioning display. Self-flow discharge & BaseSelf-flow discharge can reduce the breaking rate of grain when it collides with the conveying blade, and the effect is better when drying larger grain corn. The stainless steel bottom bin is adopted to reduce the friction coefficient of grains and improve the service life of the dryer.The base is welded by high-strength rectangular tube, which is corrosion-resistant, high compressive strength. Mixed flow double impeller fanThe SWF series mixed flow double impeller fan is developed and manufactured by combining the characteristics of axial flow fan and centrifugal fan. Axial fans have the advantages of large air volume and centrifugal fans, so they are called “mixed flow” fans. The fan has the advantages of large air volume, smooth exhaust, low noise, low energy consumption, high dehumidification efficiency, and good stability. Specification
| Model Specification | 5H-KB-15 | 5H-KB-20 | 5H-KB-35 | |||
| Structural Style | Circulatory Type | |||||
| Size(mm) | 2900*4500*10800 | 2900*4500*10800 | 2900*4500*13330 | |||
| Capacity | 15 tons/batch | 20 tons/batch | 35 tons/batch | |||
| Overall Weight | 3075kg | 3350kg | 8000kg | |||
| Drying Rate(%/h) | 0.5~1.2 | 0.5~1.5 | 0.5~1.2 | |||
| Installed Capacity | 28m³ | 37m³ | 63m³ CZCITY Women 925 Sterling Silver Gold Plated Chain Link Design Necklace with Sky Blue Square Pendant Jewelry | |||
| Type Of Fuel | Biomass pellet rice husk dual-purpose furnace(independent research and development)/natural gas/liquefied petroleum gas | |||||
| The above data is for reference only. For more information, please contact us. | ||||||
What Is a Gearbox?
There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.
Function of a gearbox
A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
Bzvacklash
The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.
Design
The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
Manufacturers
There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.
editor by Cx 2023-07-04