Solution Description
Item | ZF S6-150 Gearbox Spare Components Manufacturing facility for CZPT Bus |
Gearbox model | S6-80 S6-ninety 5S-150GP S6-150 QJ1506 S5-70 S5-80 S5-a hundred and twenty S6-120 QJ805 QJ705 S6-100 S6-a hundred and sixty QJ1205 QJ1206 5S-111GP |
Fundamental kind | Forging |
Substance | 20CrMnTi/ZF steel |
Vehicle Make | Yutong, King Extended, Yaxing, Howo,Beiben,North Benz,Volvo,Xihu (West Lake) Dis.n,JAC,Shaolin,BCI,Higer,Xihu (West Lake) Dis.,Golden Dragon, Zonda, Zhongtong, Shenlong, Foton, Neoplan,Ankai, and so on. |
Certificate | ISO/TS 16949:2009 Assessed by Bureau Veritas Certification No.5601378_P+T |
Package | one.Common export package (from within to outside): oiled paper, packing containers, cartons, and picket pallets two.Custom-made deal |
5 Speed Gearbox: QJ505 QJ605 QJ705 S5-70 QJ805 S5-eighty QJ1205 S5-120
6 Speed Gearbox: S6-80 S6-ninety AK6-ninety S6-a hundred S6-120 QJ1206 S6-121 QJ1216 S6-a hundred and fifty
QJ1506 S6-one hundred sixty
9 Speed Gearbox: 5s-150GP 5s-111GP 5s-136GP QJ1319
16 Speed Gearbox : 16S109 16S150 16S151 16S181 16S 220 16S221 16S251
S/No. | Portion No. CZPT Bus/Kinglong/Higer/Bonluck…. |
Filter | |
1 | Fuel Filter |
2 | Air Filter ( Flate type) |
3 | Oil Filter |
Belts | |
1 | Radiator Side Belt |
two | AC&Loafer pulley belt |
three | Compressor pulley belt |
four | Radiator Belt |
5 | Alternator Belt |
6 | Engine Belt |
Inside Trim | |
one | Aspect curtain |
Air Situation Technique | |
1 | Alternator for A/C (28 Volts) |
two | A/C Discharge Hose |
eight | A/C Stator |
9 | a/c alternator battery considerably less capacitor |
ten | Evaporator admirer |
Engine Support | |
1 | Engine Mounting Pads |
2 | Engine hose |
seven | Radiator Assy |
Transmission Program | |
one | Strain Plate |
3 | Release Bearing |
four | Clutch fork assembly |
five | Clutch pump assy |
six | Improve Sheel Cyclinder Assy |
Brake System | |
three | Brake disc pads |
4 | Exhaust BRAKE Actuator |
five | Exhaust butterfly Valve |
Suspension | |
1 | Entrance Shock absorber Assy |
two | entrance wheel stud |
3 | Rear Shockabsorber Assy |
4 | Rear wheel stud |
Glass | |
one | Left Aspect Passenger bonding glass |
two | Still left side adhensive glass |
3 | still left bonding glass |
four | Ride side bonding glass |
five | Appropriate Rear bonding glass |
Additional Components | |
one | Vacuum pump 2 stage |
two | h2o pump |
Engine Assist | |
1 | Retarder Mounting |
two | Primary Engine Alternator Regulator |
3 | Rectifier |
4 | Stator |
6 | AC Loafer pulley |
seven | Air filter intake hose |
eight | Drinking water pump |
CHASIS | |
two | Rear Principal Leaf Spring |
3 | Reduced Bracket bushing |
four | U- BOLT NUT(NUT ONLY) |
6 | Electrical power Steering Motor |
7 | Steering bracket |
8 | Rear brake linner |
nine | Brake Linner Rivots |
BODY | |
one | black glass previously mentioned passenger doorway |
2 | driver window |
3 | remaining front aspect window |
9 | Gasoline SPRING (Luggage Door)1.2.3.5 |
11 | Gasoline spring for engine |
twelve | luggage Compartment HINGES |
13 | luggage Compartment HINGES |
Gearbox parts | |
one | clutch fork pin |
2 | Clutch fork rubber |
three | spacer |
4 | small circlip(outer) |
five | Large circlip(interior) |
ELECTRICAL Technique | |
one | Reverse Buzzer |
two | Starting Change |
3 | Fuse one hundred amps flat variety |
nine | Fascility lock with gentle |
11 | Tv monitor |
12 | Amplifier with DVD Player |
thirteen | Retarder Controller |
Lamps | |
1 | Entrance Mix Mild L |
three | Fog Lamp |
4 | Side Marker lamp |
five | Rear leading marker lamp |
six | rear prime turning lamp |
seven | baggage compartment lamp |
nine | action bottom lamp |
10 | Ceiling light-weight connector |
12 | Licence plate mild(LED Variety) |
STARTING Program | |
1 | Solenoid change |
two | Starter clutch |
three | Pinion Equipment |
INTERIOR TRIM | |
1 | Seat armrest L/R |
2 | Seats Material |
3 | Journal Netting |
four | Vents for air conditioned |
five | Pace sensor |
If you need to have any bus elements remember to get in touch with me:
US $2,500 / Piece | |
1 Piece (Min. Order) |
###
Application: | Machinery, Car |
---|---|
Function: | Distribution Power |
Type: | Manual Gear Box |
Bus Model: | Zk6116D |
Ratio: | 7.03-0.81 |
Yutong Part Number: | 1701-04345 |
###
Customization: |
Available
|
---|
###
Item | ZF S6-150 Gearbox Spare Parts Factory for Yutong Bus |
Gearbox model | S6-80 S6-90 5S-150GP S6-150 QJ1506 S5-70 S5-80 S5-120 S6-120 QJ805 QJ705 S6-100 S6-160 QJ1205 QJ1206 5S-111GP |
Basic form | Forging |
Material | 20CrMnTi/ZF steel |
Vehicle Make | Yutong, King Long, Yaxing, Howo,Beiben,North Benz,Volvo,Hongyan,JAC,Shaolin,BCI,Higer,Anyuan,Golden Dragon, Zonda, Zhongtong, Shenlong, Foton, Neoplan,Ankai, etc. |
Certificate | ISO/TS 16949:2009 Assessed by Bureau Veritas Certificate No.5601378_P+T |
Package | 1.Standard export package (from inside to outside): oiled paper, boxes, cartons, and wooden pallets 2.Customized package |
###
S/No. | Part No. Zhongtong Bus/Kinglong/Higer/Bonluck…. |
Filter | |
1 | Fuel Filter |
2 | Air Filter ( Flate type) |
3 | Oil Filter |
Belts | |
1 | Radiator Side Belt |
2 | AC&Idler pulley belt |
3 | Compressor pulley belt |
4 | Radiator Belt |
5 | Alternator Belt |
6 | Engine Belt |
Inside Trim | |
1 | Side curtain |
Air Condition System | |
1 | Alternator for A/C (28 Volts) |
2 | A/C Discharge Hose |
8 | A/C Stator |
9 | a/c alternator battery less capacitor |
10 | Evaporator fan |
Engine Support | |
1 | Engine Mounting Pads |
2 | Engine hose |
7 | Radiator Assy |
Transmission System | |
1 | Pressure Plate |
3 | Release Bearing |
4 | Clutch fork assembly |
5 | Clutch pump assy |
6 | Boost Sheel Cyclinder Assy |
Brake System | |
3 | Brake disc pads |
4 | Exhaust BRAKE Actuator |
5 | Exhaust butterfly Valve |
Suspension | |
1 | Front Shock absorber Assy |
2 | front wheel stud |
3 | Rear Shockabsorber Assy |
4 | Rear wheel stud |
Glass | |
1 | Left Side Passenger bonding glass |
2 | Left side adhensive glass |
3 | left bonding glass |
4 | Ride side bonding glass |
5 | Right Rear bonding glass |
Additional Parts | |
1 | Vacuum pump 2 stage |
2 | water pump |
Engine Support | |
1 | Retarder Mounting |
2 | Main Engine Alternator Regulator |
3 | Rectifier |
4 | Stator |
6 | AC Idler pulley |
7 | Air filter intake hose |
8 | Water pump |
CHASIS | |
2 | Rear Main Leaf Spring |
3 | Lower Bracket bushing |
4 | U- BOLT NUT(NUT ONLY) |
6 | Power Steering Motor |
7 | Steering bracket |
8 | Rear brake linner |
9 | Brake Linner Rivots |
BODY | |
1 | black glass above passenger door |
2 | driver window |
3 | left front side window |
9 | GAS SPRING (LUGGAGE DOOR)1.2.3.5 |
11 | Gas spring for engine |
12 | luggage Compartment HINGES |
13 | luggage Compartment HINGES |
Gearbox parts | |
1 | clutch fork pin |
2 | Clutch fork rubber |
3 | spacer |
4 | small circlip(outer) |
5 | Big circlip(inner) |
ELECTRICAL SYSTEM | |
1 | Reverse Buzzer |
2 | Starting Switch |
3 | Fuse 100 amps flat type |
9 | Fascility lock with light |
11 | TV screen |
12 | Amplifier with DVD PLAYER |
13 | Retarder Controller |
Lamps | |
1 | Front Combination Light L |
3 | Fog Lamp |
4 | Side Marker lamp |
5 | Rear top marker lamp |
6 | rear top turning lamp |
7 | luggage compartment lamp |
9 | step bottom lamp |
10 | Ceiling light connector |
12 | Licence plate light(LED TYPE) |
STARTING SYSTEM | |
1 | Solenoid switch |
2 | Starter clutch |
3 | Pinion Gear |
INTERIOR TRIM | |
1 | Seat armrest L/R |
2 | Seats Fabric |
3 | Magazine Netting |
4 | Vents for air conditioned |
5 | Speed sensor |
US $2,500 / Piece | |
1 Piece (Min. Order) |
###
Application: | Machinery, Car |
---|---|
Function: | Distribution Power |
Type: | Manual Gear Box |
Bus Model: | Zk6116D |
Ratio: | 7.03-0.81 |
Yutong Part Number: | 1701-04345 |
###
Customization: |
Available
|
---|
###
Item | ZF S6-150 Gearbox Spare Parts Factory for Yutong Bus |
Gearbox model | S6-80 S6-90 5S-150GP S6-150 QJ1506 S5-70 S5-80 S5-120 S6-120 QJ805 QJ705 S6-100 S6-160 QJ1205 QJ1206 5S-111GP |
Basic form | Forging |
Material | 20CrMnTi/ZF steel |
Vehicle Make | Yutong, King Long, Yaxing, Howo,Beiben,North Benz,Volvo,Hongyan,JAC,Shaolin,BCI,Higer,Anyuan,Golden Dragon, Zonda, Zhongtong, Shenlong, Foton, Neoplan,Ankai, etc. |
Certificate | ISO/TS 16949:2009 Assessed by Bureau Veritas Certificate No.5601378_P+T |
Package | 1.Standard export package (from inside to outside): oiled paper, boxes, cartons, and wooden pallets 2.Customized package |
###
S/No. | Part No. Zhongtong Bus/Kinglong/Higer/Bonluck…. |
Filter | |
1 | Fuel Filter |
2 | Air Filter ( Flate type) |
3 | Oil Filter |
Belts | |
1 | Radiator Side Belt |
2 | AC&Idler pulley belt |
3 | Compressor pulley belt |
4 | Radiator Belt |
5 | Alternator Belt |
6 | Engine Belt |
Inside Trim | |
1 | Side curtain |
Air Condition System | |
1 | Alternator for A/C (28 Volts) |
2 | A/C Discharge Hose |
8 | A/C Stator |
9 | a/c alternator battery less capacitor |
10 | Evaporator fan |
Engine Support | |
1 | Engine Mounting Pads |
2 | Engine hose |
7 | Radiator Assy |
Transmission System | |
1 | Pressure Plate |
3 | Release Bearing |
4 | Clutch fork assembly |
5 | Clutch pump assy |
6 | Boost Sheel Cyclinder Assy |
Brake System | |
3 | Brake disc pads |
4 | Exhaust BRAKE Actuator |
5 | Exhaust butterfly Valve |
Suspension | |
1 | Front Shock absorber Assy |
2 | front wheel stud |
3 | Rear Shockabsorber Assy |
4 | Rear wheel stud |
Glass | |
1 | Left Side Passenger bonding glass |
2 | Left side adhensive glass |
3 | left bonding glass |
4 | Ride side bonding glass |
5 | Right Rear bonding glass |
Additional Parts | |
1 | Vacuum pump 2 stage |
2 | water pump |
Engine Support | |
1 | Retarder Mounting |
2 | Main Engine Alternator Regulator |
3 | Rectifier |
4 | Stator |
6 | AC Idler pulley |
7 | Air filter intake hose |
8 | Water pump |
CHASIS | |
2 | Rear Main Leaf Spring |
3 | Lower Bracket bushing |
4 | U- BOLT NUT(NUT ONLY) |
6 | Power Steering Motor |
7 | Steering bracket |
8 | Rear brake linner |
9 | Brake Linner Rivots |
BODY | |
1 | black glass above passenger door |
2 | driver window |
3 | left front side window |
9 | GAS SPRING (LUGGAGE DOOR)1.2.3.5 |
11 | Gas spring for engine |
12 | luggage Compartment HINGES |
13 | luggage Compartment HINGES |
Gearbox parts | |
1 | clutch fork pin |
2 | Clutch fork rubber |
3 | spacer |
4 | small circlip(outer) |
5 | Big circlip(inner) |
ELECTRICAL SYSTEM | |
1 | Reverse Buzzer |
2 | Starting Switch |
3 | Fuse 100 amps flat type |
9 | Fascility lock with light |
11 | TV screen |
12 | Amplifier with DVD PLAYER |
13 | Retarder Controller |
Lamps | |
1 | Front Combination Light L |
3 | Fog Lamp |
4 | Side Marker lamp |
5 | Rear top marker lamp |
6 | rear top turning lamp |
7 | luggage compartment lamp |
9 | step bottom lamp |
10 | Ceiling light connector |
12 | Licence plate light(LED TYPE) |
STARTING SYSTEM | |
1 | Solenoid switch |
2 | Starter clutch |
3 | Pinion Gear |
INTERIOR TRIM | |
1 | Seat armrest L/R |
2 | Seats Fabric |
3 | Magazine Netting |
4 | Vents for air conditioned |
5 | Speed sensor |
The Different Types of Gearboxes
There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
Planetary gearbox
Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
Worm reduction gearbox
The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.
Shaft-mounted gearbox
Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
1 speed gearbox
CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.
editor by czh 2023-01-04