China Qjs6-90, S6-100, S6-150, S6-160 Manual Gear Box Assy, Gearbox Transmission for Yutong Zk6116D Bus, Higer Bus, Kinglong, Golden Dragon Bus Parts gearbox engine

Solution Description

Item  ZF S6-150  Gearbox Spare Components Manufacturing facility for CZPT Bus  
Gearbox model S6-80 S6-ninety 5S-150GP S6-150 QJ1506 S5-70 S5-80 S5-a hundred and twenty S6-120  QJ805 QJ705
S6-100 S6-a hundred and sixty QJ1205 QJ1206 5S-111GP 
Fundamental kind Forging
Substance 20CrMnTi/ZF steel 
Vehicle Make Yutong, King Extended, Yaxing, Howo,Beiben,North Benz,Volvo,Xihu (West Lake) Dis.n,JAC,Shaolin,BCI,Higer,Xihu (West Lake) Dis.,Golden Dragon, Zonda, Zhongtong, 
Shenlong, Foton, Neoplan,Ankai, and so on.
Certificate ISO/TS 16949:2009 
Assessed by Bureau Veritas 
Certification No.5601378_P+T 
Package  one.Common export package (from within to outside): 
    oiled paper, packing containers, cartons, and picket pallets
two.Custom-made deal

5 Speed  Gearbox: QJ505 QJ605 QJ705 S5-70 QJ805 S5-eighty QJ1205 S5-120 
6 Speed  Gearbox: S6-80 S6-ninety AK6-ninety S6-a hundred S6-120 QJ1206 S6-121 QJ1216 S6-a hundred and fifty
                                QJ1506 S6-one hundred sixty
9 Speed   Gearbox: 5s-150GP 5s-111GP 5s-136GP QJ1319 
16 Speed  Gearbox : 16S109 16S150 16S151 16S181 16S 220 16S221 16S251
 

S/No. Portion No. CZPT Bus/Kinglong/Higer/Bonluck….
Filter
1 Fuel Filter
2 Air Filter ( Flate type)
3 Oil Filter
Belts
1 Radiator Side Belt
two AC&Loafer pulley belt
three Compressor pulley belt
four Radiator Belt
5 Alternator Belt
6 Engine Belt
Inside Trim
one Aspect curtain
Air Situation Technique
1 Alternator for A/C (28 Volts)
two A/C Discharge Hose
eight A/C Stator
9 a/c alternator battery considerably less capacitor
ten Evaporator admirer
Engine Support
1 Engine Mounting Pads
2 Engine hose
seven Radiator Assy
Transmission Program
one Strain Plate
3 Release Bearing
four Clutch fork assembly
five Clutch pump assy
six Improve Sheel Cyclinder Assy
Brake System
three Brake disc pads
4 Exhaust BRAKE Actuator
five Exhaust butterfly Valve
Suspension
1 Entrance Shock absorber Assy
two entrance wheel stud
3 Rear Shockabsorber Assy
4 Rear wheel stud
Glass
one Left Aspect Passenger bonding glass
two Still left side adhensive glass
3 still left bonding glass
four Ride side bonding glass
five Appropriate Rear bonding glass
Additional Components
one Vacuum pump 2 stage
two h2o pump
Engine Assist
1 Retarder Mounting
two Primary Engine Alternator Regulator
3 Rectifier
4 Stator
6 AC Loafer pulley
seven Air filter intake hose
eight Drinking water pump
CHASIS
two Rear Principal Leaf Spring
3 Reduced Bracket bushing
four U- BOLT NUT(NUT ONLY)
6 Electrical power Steering Motor
7 Steering bracket
8 Rear brake linner
nine Brake Linner Rivots
BODY
one black glass previously mentioned passenger doorway
2 driver window
3 remaining front aspect window
9 Gasoline SPRING (Luggage Door)1.2.3.5
11 Gasoline spring for engine
twelve luggage Compartment HINGES
13 luggage Compartment HINGES
Gearbox parts
one clutch fork pin
2 Clutch fork rubber
three spacer
4 small circlip(outer)
five Large circlip(interior)
ELECTRICAL Technique
one Reverse Buzzer
two Starting Change
3 Fuse one hundred amps flat variety
nine Fascility lock with gentle
11 Tv monitor
12 Amplifier with DVD Player
thirteen Retarder Controller
Lamps
1 Entrance Mix Mild L
three Fog Lamp
4 Side Marker lamp
five Rear leading marker lamp
six rear prime turning lamp
seven baggage compartment lamp
nine action bottom lamp
10 Ceiling light-weight connector
12 Licence plate mild(LED Variety)
STARTING Program
1 Solenoid change
two Starter clutch
three Pinion Equipment
INTERIOR TRIM
1 Seat armrest L/R
2 Seats Material
3 Journal Netting
four Vents for air conditioned
five Pace sensor

If you need to have any bus elements remember to get in touch with me:
 

 

US $2,500
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Car
Function: Distribution Power
Type: Manual Gear Box
Bus Model: Zk6116D
Ratio: 7.03-0.81
Yutong Part Number: 1701-04345

###

Customization:

###

Item  ZF S6-150  Gearbox Spare Parts Factory for Yutong Bus  
Gearbox model S6-80 S6-90 5S-150GP S6-150 QJ1506 S5-70 S5-80 S5-120 S6-120  QJ805 QJ705
S6-100 S6-160 QJ1205 QJ1206 5S-111GP 
Basic form Forging
Material 20CrMnTi/ZF steel 
Vehicle Make Yutong, King Long, Yaxing, Howo,Beiben,North Benz,Volvo,Hongyan,JAC,Shaolin,BCI,Higer,Anyuan,Golden Dragon, Zonda, Zhongtong, 
Shenlong, Foton, Neoplan,Ankai, etc.
Certificate ISO/TS 16949:2009 
Assessed by Bureau Veritas 
Certificate No.5601378_P+T 
Package  1.Standard export package (from inside to outside): 
    oiled paper, boxes, cartons, and wooden pallets
2.Customized package

###

S/No. Part No. Zhongtong Bus/Kinglong/Higer/Bonluck….
Filter
1 Fuel Filter
2 Air Filter ( Flate type)
3 Oil Filter
Belts
1 Radiator Side Belt
2 AC&Idler pulley belt
3 Compressor pulley belt
4 Radiator Belt
5 Alternator Belt
6 Engine Belt
Inside Trim
1 Side curtain
Air Condition System
1 Alternator for A/C (28 Volts)
2 A/C Discharge Hose
8 A/C Stator
9 a/c alternator battery less capacitor
10 Evaporator fan
Engine Support
1 Engine Mounting Pads
2 Engine hose
7 Radiator Assy
Transmission System
1 Pressure Plate
3 Release Bearing
4 Clutch fork assembly
5 Clutch pump assy
6 Boost Sheel Cyclinder Assy
Brake System
3 Brake disc pads
4 Exhaust BRAKE Actuator
5 Exhaust butterfly Valve
Suspension
1 Front Shock absorber Assy
2 front wheel stud
3 Rear Shockabsorber Assy
4 Rear wheel stud
Glass
1 Left Side Passenger bonding glass
2 Left side adhensive glass
3 left bonding glass
4 Ride side bonding glass
5 Right Rear bonding glass
Additional Parts
1 Vacuum pump 2 stage
2 water pump
Engine Support
1 Retarder Mounting
2 Main Engine Alternator Regulator
3 Rectifier
4 Stator
6 AC Idler pulley
7 Air filter intake hose
8 Water pump
CHASIS
2 Rear Main Leaf Spring
3 Lower Bracket bushing
4 U- BOLT NUT(NUT ONLY)
6 Power Steering Motor
7 Steering bracket
8 Rear brake linner
9 Brake Linner Rivots
BODY
1 black glass above passenger door
2 driver window
3 left front side window
9 GAS SPRING (LUGGAGE DOOR)1.2.3.5
11 Gas spring for engine
12 luggage Compartment HINGES
13 luggage Compartment HINGES
Gearbox parts
1 clutch fork pin
2 Clutch fork rubber
3 spacer
4 small circlip(outer)
5 Big circlip(inner)
ELECTRICAL SYSTEM
1 Reverse Buzzer
2 Starting Switch
3 Fuse 100 amps flat type
9 Fascility lock with light
11 TV screen
12 Amplifier with DVD PLAYER
13 Retarder Controller
Lamps
1 Front Combination Light L
3 Fog Lamp
4 Side Marker lamp
5 Rear top marker lamp
6 rear top turning lamp
7 luggage compartment lamp
9 step bottom lamp
10 Ceiling light connector
12 Licence plate light(LED TYPE)
STARTING SYSTEM
1 Solenoid switch
2 Starter clutch
3 Pinion Gear
INTERIOR TRIM
1 Seat armrest L/R
2 Seats Fabric
3 Magazine Netting
4 Vents for air conditioned
5 Speed sensor
US $2,500
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Car
Function: Distribution Power
Type: Manual Gear Box
Bus Model: Zk6116D
Ratio: 7.03-0.81
Yutong Part Number: 1701-04345

###

Customization:

###

Item  ZF S6-150  Gearbox Spare Parts Factory for Yutong Bus  
Gearbox model S6-80 S6-90 5S-150GP S6-150 QJ1506 S5-70 S5-80 S5-120 S6-120  QJ805 QJ705
S6-100 S6-160 QJ1205 QJ1206 5S-111GP 
Basic form Forging
Material 20CrMnTi/ZF steel 
Vehicle Make Yutong, King Long, Yaxing, Howo,Beiben,North Benz,Volvo,Hongyan,JAC,Shaolin,BCI,Higer,Anyuan,Golden Dragon, Zonda, Zhongtong, 
Shenlong, Foton, Neoplan,Ankai, etc.
Certificate ISO/TS 16949:2009 
Assessed by Bureau Veritas 
Certificate No.5601378_P+T 
Package  1.Standard export package (from inside to outside): 
    oiled paper, boxes, cartons, and wooden pallets
2.Customized package

###

S/No. Part No. Zhongtong Bus/Kinglong/Higer/Bonluck….
Filter
1 Fuel Filter
2 Air Filter ( Flate type)
3 Oil Filter
Belts
1 Radiator Side Belt
2 AC&Idler pulley belt
3 Compressor pulley belt
4 Radiator Belt
5 Alternator Belt
6 Engine Belt
Inside Trim
1 Side curtain
Air Condition System
1 Alternator for A/C (28 Volts)
2 A/C Discharge Hose
8 A/C Stator
9 a/c alternator battery less capacitor
10 Evaporator fan
Engine Support
1 Engine Mounting Pads
2 Engine hose
7 Radiator Assy
Transmission System
1 Pressure Plate
3 Release Bearing
4 Clutch fork assembly
5 Clutch pump assy
6 Boost Sheel Cyclinder Assy
Brake System
3 Brake disc pads
4 Exhaust BRAKE Actuator
5 Exhaust butterfly Valve
Suspension
1 Front Shock absorber Assy
2 front wheel stud
3 Rear Shockabsorber Assy
4 Rear wheel stud
Glass
1 Left Side Passenger bonding glass
2 Left side adhensive glass
3 left bonding glass
4 Ride side bonding glass
5 Right Rear bonding glass
Additional Parts
1 Vacuum pump 2 stage
2 water pump
Engine Support
1 Retarder Mounting
2 Main Engine Alternator Regulator
3 Rectifier
4 Stator
6 AC Idler pulley
7 Air filter intake hose
8 Water pump
CHASIS
2 Rear Main Leaf Spring
3 Lower Bracket bushing
4 U- BOLT NUT(NUT ONLY)
6 Power Steering Motor
7 Steering bracket
8 Rear brake linner
9 Brake Linner Rivots
BODY
1 black glass above passenger door
2 driver window
3 left front side window
9 GAS SPRING (LUGGAGE DOOR)1.2.3.5
11 Gas spring for engine
12 luggage Compartment HINGES
13 luggage Compartment HINGES
Gearbox parts
1 clutch fork pin
2 Clutch fork rubber
3 spacer
4 small circlip(outer)
5 Big circlip(inner)
ELECTRICAL SYSTEM
1 Reverse Buzzer
2 Starting Switch
3 Fuse 100 amps flat type
9 Fascility lock with light
11 TV screen
12 Amplifier with DVD PLAYER
13 Retarder Controller
Lamps
1 Front Combination Light L
3 Fog Lamp
4 Side Marker lamp
5 Rear top marker lamp
6 rear top turning lamp
7 luggage compartment lamp
9 step bottom lamp
10 Ceiling light connector
12 Licence plate light(LED TYPE)
STARTING SYSTEM
1 Solenoid switch
2 Starter clutch
3 Pinion Gear
INTERIOR TRIM
1 Seat armrest L/R
2 Seats Fabric
3 Magazine Netting
4 Vents for air conditioned
5 Speed sensor

The Different Types of Gearboxes

There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
gearbox

Planetary gearbox

Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
gearbox

Worm reduction gearbox

The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.

Shaft-mounted gearbox

Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
gearbox

1 speed gearbox

CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.

China Qjs6-90, S6-100, S6-150, S6-160 Manual Gear Box Assy, Gearbox Transmission for Yutong Zk6116D Bus, Higer Bus, Kinglong, Golden Dragon Bus Parts     gearbox engineChina Qjs6-90, S6-100, S6-150, S6-160 Manual Gear Box Assy, Gearbox Transmission for Yutong Zk6116D Bus, Higer Bus, Kinglong, Golden Dragon Bus Parts     gearbox engine
editor by czh 2023-01-04