Cycloidal pinwheel reducer is certainly a up-dated of brand-new type transmissing machine made with K-H-V less tooth engagement and the cycloidal pin steering wheel clenching device, which are trusted in drive and reducing of textile and dying, foodstuff, mining and metallurgy, Oil and chemical cranes, Sector, conveyors and project machinery etc. various fields.
1. Equipment is made from high power low carbon alloy steel by carburizing and quenching. The hardness of tooth area can reach HRC58-62. CNC grinding technology is adopted for all good contact efficiency, with high precision and gears
2. high transmission efficiency: single stage over 96.5%; double stage over 93%; three stage over 90%;
3. stable procedure and low noise;
4, compact structure, light weight, long service life and high bearing capacity;
5. easy to check, assemble and disassemble.
Operation specifications and precautions
1.High modularization design: various equip with various motor or other power input conveniently.Same machine type may equip with numerous power motor. It really is easy to understand the combination and
junction between every equipment type.
2.Transmission ratio: good division, wide scope. The combined equipment type may form large transmission ratio, i.e. end result very low rotary speed.
3.Form of assembly: the positioning to be installed isn’t limited.
4.High strength, small: the box body is constructed of excessive strength cast iron. Gear and gear shaft adapts the gas carbonization, quenching and great grinding process, therefore the bearing ability of unitvolume is substantial.
5.Long life: Beneath the condition of accurate type chosen (including choosing suited operation parameters)normal procedure and maintenance, the life of main elements of speed reducer (except sporting parts) should not be significantly less than 20000 hours. The using parts include lubricating essential oil, bearing and oil seal.
6.Low noise: because main parts of speed reducer are processed, assembled and tested critically,which means noise of speed reducer is going to be low;
7.Parallel axis -bevel wheel speed-down motor
cycloidal gear reducer
1. High acceleration ratio and efficiency
Single stage transmission may reach to at least one 1:87 of speed-downward ratio and the efficiency is a lot more than 90%. If work with multi-speed get the speed-down ratio is bigger.
Being adapted epicyclic transmission theory, the input and productivity shaft are at same axis middle, it is compact.
3. Smooth and steady run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient id big and the device part is stable, the vibration and noise is bound anyway content.
1. Large deceleration ratio
A high deceleration ratio of 1/30-1/320 can be obtained.The structure is easy, but it can know high reduction ratio product.
2. Small gear clearance
The Drive, which meshes with ordinary gears and has minimal backlash, is vital to the controller business.
3. High precision
Multiple teeth are involved simultaneously, and there are several gears engaged with 180 degree symmetry. So, the impact of tooth pitch mistake and cumulative tooth pitch error on the rotation precision is relatively average, which makes the position precision and rotation accuracy reach an extremely high level.
4. Less parts, convenient installation
The three basic elements achieve a higher deceleration ratio, plus they are all on the same axis, so the kit is easy to install and simple to shape.
5. Small in proportions and light in weight
Compared with the prior gear device, the quantity is 1/3, the pounds is 1/2, but can obtain the same torque capacity and reduction ratio, attaining small lightweight.
6 High torque capacity
Flexible wheel material USES special steel with substantial fatigue strength.Not the same as ordinary transmission machine, the number of teeth meshing makes up about in regard to 30% of the total quantity of teeth. Additionally, it is in contact with the surface, in order that the pressure borne by each gear is reduced and huge torque potential can be obtained.
7 High efficiency
The sliding of gear meshing parts is very small, which reduces the energy loss caused by friction. Therefore, high reduction ratio can be achieved while maintaining high effectiveness, and miniaturization of generating motor can be realized.
8. Low noise
The apparatus meshing cycle acceleration is low, the transmission motion force balance, which means operation is quiet, and the vibration is very small.
◆Great speed ratio and substantial efficiency single-stage transmission can perform a deceleration ratio of 1 1:87, and the efficiency is more than 90%. If multi-stage transmission can be used, the deceleration ratio will get larger.
◆Because planetary transmission principle is adopted, the type shaft and outcome shaft are on a single axis line, in order that the machine unit can get the smallest possible size.
◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is bigger, and the mechanism of balancing machine parts would make the vibration and voice limited by a minimum.
◆Reliable use and prolonged service life because the main parts are constructed of high carbon chromium steel, high strength is definitely obtained by quenching (HRC58-62), and rolling friction is utilized in a few transmission contacts, so the service life is prolonged.
Cycloid reducer is a cycloid needle teeth meshing planetary transmission principle drive models, is an excellent transmission has various advantages, versatile, and can be both positive and negative operation.
•Big ratio, and great efficiency Smooth operation,
• low noise The utilization of reliable,
• long life can reach 50000 hours
• Main parts high-carbon the Ming-metal after quenching treatment (HRC58-62),
• operation and connection with rolling friction, basically no wear, durable.
• Compact structure,
• little size Because the utilization of a planetary transmission, the suggestions shaft and the outcome shaft on a single axis, which makes the model to get the smallest possible size.
• Reasonable design, easy repair, and breakdown easily install,
• the least number of parts and simple lubrication, cycloid reducer trusted by an individual.
(1)Size above PL/PF120(including)high torque products adopt integral double wall world pinion carrier, precision and increase the output strength.
(2).Hoop clamp coupling have five connection ways ideal for different application environments.
(3).Size over PL/PF120(incorporating)precision and high durability integral inner gear casing, processed in one station,which get rid of the cumulative mistake and assembling mistake of split type.Eliminate casting process;adopt scorching of forging process, which will reduce the blank material defects.
(4).The meshing gear adopt shaving procedure after carburizing and quenching,which much easier to make gear surface area smooth and high precision,decrease the temperature rising caused by gear surface area gluing and friction.
This series worm-gear reducer was built after RV worm microreducer, that have a complete norm, wide speed for selection, and many mounting positions. Its overall performance and mounting dime nsions conform the same sorts of foreign.
The blend of worm and gear has higher efficiency and wider speed range to single worm.
Designation of square shape, radiate heat efficiently, low noise, compact structure and beautiful shape.
Great sealing and adaptability.Its mixture with T gear reducer and MB/MBN variator may meet all types of speed requirement.