high overload capacity
integrated support bearings
< 1 arcmin gear play
high torsional stiffness
compact design, saves space
lower costs by reducing the number of components required
high degrees of reliability and uptime
precise individual components ensure high efficiency
prolonged service life through minimum wear
FEATURES AND BENEFITS
cycloidal gearbox Ever-Power develops and manufactures cycloidal equipment boxes to circular off the merchandise portfolio. In drive technology, especially in neuro-scientific device machinery, automation and robotics, these small designed, high transmission precision gear boxes are used specifically to meet the highest demands for stiffness, overall performance and efficiency. In addition to the constantly extended regular range, these cycloidal precision equipment boxes could be adapted to client requirements upon request.
Able to handle larger “shock” loads (>500%) of rating in comparison to worm, helical, etc.
High reduction ratios and torque density in a compact dimensional footprint
Exceptional “built-in” overhung load carrying capability
High efficiency (>95%) per reduction stage
Minimal reflected inertia to engine for longer service life
Just ridiculously rugged since all get-out
The overall Ever-Power design proves to be extremely durable, and it requires minimal maintenance following installation. The Ever-Power may be the most reliable reducer in the industrial marketplace, in fact it is a perfect fit for applications in heavy industry such as for example oil & gas, principal and secondary metal processing, industrial food production, metal cutting and forming machinery, wastewater treatment, extrusion products, among others.
Cycloidal advantages over various other styles of gearing;
Inline Cycloidal Gearboxes
circulute-gearboxes EP 3000 Series variants, Ever-Power product family
The Ever-Power 3000 and our related products that utilize cycloidal gearing technology deliver the most robust solution in the the majority of compact footprint. The primary power train is made up of an eccentric roller bearing that drives a wheel around a set of internal pins, keeping the reduction high and the rotational inertia low. The wheel incorporates a curved tooth profile instead of the more traditional involute tooth profile, which gets rid of shear forces at any stage of contact. This style introduces compression forces, rather than those shear forces that would can be found with an involute gear mesh. That provides a number of performance benefits such as high shock load capacity (>500% of rating), minimal friction and put on, lower mechanical service factors, among many others. The cycloidal design also has a big output shaft bearing span, which provides exceptional overhung load capabilities without requiring any extra expensive components.
A cycloidal drive has some similarities to both planetary gearing and strain-wave gears. In the picture proven, the green shaft is the input and its own rotation causes an eccentric movement in the yellowish cycloidal disk. The cycloidal disk is targeted at a stationary outer ring, represented in the animation by the outer band of grey segments. Its movement is transferred to the purple result shaft via rollers or pins that user interface to the holes in the disk. Like planetary gearing, the output shaft rotates in the opposite direction to the insight shaft. Because the person parts are well-suitable to 3D printing, this opens the entranceway to easily prototyping custom designs and gearing ratios.