Many of our projects are unique within the market and represent many of the most challenging sizes and geometries of gears produced today. We maintain a wide selection of rare gear shaping gear along with advanced CNC milling and turning centers, that allows us to produce a vast selection of gear, sprocket, function, and rack sizes, designs, and patterns.
To attain the high rack strength the customer required, the root of the teeth were hardened along with the tooth flanks. Finally, precision grinding was utilized to achieve the necessary flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complicated gears and sprockets that no gear rack for Woodworking Industry various other manufacturers can produce. The part shown here is a helical gear rack that is used on a Maag equipment manufacturing machine. The apparatus rack is 6′ lengthy, has a nominal cross-section of 3” by 2”, and is constructed of 4130 steel.
The customer needed an upgraded part which is necessary to the procedure of their machine and had previously been struggling to find someone with the capability to slice the required size of helical rack. Many times customers contact us because OEM parts are no longer available or are cost prohibitive. Often, clients have found that the grade of replacement parts produced by us exceed the quality their OEM parts.
To attain the high rack power the customer required, the main of the teeth were hardened along with the tooth flanks. Finally, precision grinding was used to achieve the needed flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complicated gears and sprockets that no additional manufacturers can produce. The part shown here is a helical equipment rack that can be used on a Maag gear manufacturing machine. The gear rack is 6′ lengthy, includes a nominal cross-section of 3” by 2”, and is made from 4130 steel.
This integrated and coordinated development of thermoforming machines and tools is our most significant customer benefit and unique on the thermoforming market. With the considerable know-how of our skilled experts in both device and machine engineering, our clients benefit from a distinctive synergy effect that leads to an increased service lifestyle of both machine and tools, in addition to an optimal formed part quality. We aim to surpass your expectations and ensure your success with this quality.
For a long time, a machine tool builder had manufactured their own precision gear racks to achieve ultra-precise positioning on the machines. They also needed this because their vital customers demanded that their devices maintain accurate positioning without any error compensation on the axis.
To save lots of costs, they wanted to look for a gear rack provider who could obtain the same restricted rack tolerances and performance level that that they had come accustom to.
Choosing from their wide variety of standard rack & pinion drives, ATLANTA offered a Ultra-High Accuracy DIN 4 (UHPR) gear rack, which got a total pitch deviation of significantly less than twelve microns (< 0.012 mm) over a a single meter length. The real pitch deviation was measured at 20º C and marked on each rack.