Stainless steel worm reducers

EP 700 Series Stainless Steel Worm Gear Rate Reducers | Ever-Power Gear
THE INITIAL Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Quickness Reducer has been a foundation in food and beverage applications for decades. As a leader in worm equipment technology, Ever-Power Equipment continues to improve product overall performance by developing innovative styles to meet more stringent demands and anticipated tightening of federal rules in the food and beverage industry.
Blending trusted 700 Series worm gearing with a forward thinking new exterior style, the stainless 700 series has been optimized to withstand the harshest washdown circumstances. The units feature reliable 700 Series worm gearing, a 316 stainless rounded casing with smooth uninterrupted areas made to prevent particle accumulation and pooling fluids, dual lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs greater than a painted one, but purchasing a more corrosion resistant gearbox saves cash and makes the most feeling in the long run. Unmatched product functionality in highly caustic washdown applications combined with first class customer support makes Ever-Power Gear your initial choice for speed reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel casing, bearing carriers and flanges
303 stainless output shafts
Rounded housing eliminates virtually all flat surfaces and prevents international matter accumulation or position fluid
Elimination of most exposed hardware promotes simple surfaces to optimize wash down effectiveness
Lubed for life with H1 rated meals grade lubricant Klubersynth UH1 6-460
Flange style incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange design incorporates an O-band to reduce ingress of particles or fluids
Polished matte finish maintains clean appearance throughout operation
Optional ruthless washdown seal available
Obtainable in hollow and solid result shaft
Stainless Steel, Heavy-duty Right angle (SSHdR) series worm gearboxes are made with 304 stainless. All reducer surfaces are polished and rounded to avoid organism growth on surfaces. SSHdR series Hollow Result Bore reducers can be found in speed ratios ranging from 5:1 to 60:1 with imperial center distances ranging from 1.75 to 3.25 inches. Also, our stainless steel gearboxes come pre-stuffed with EP food grade lubricant.
“EP” series Flange Insight – Hollow Bore Output series stainless steel correct angle worm gear reducers are stocked as finished goods with hollow output bore sizes which range from 1” to 2-3/16” with offered center distances which range from 1.75 to 3.25 inches. All motor input flanges are NEMA C-face quill style designs and each unit is sold pre-filled with EP food grade lubricant. Stainless Steel bushing kits can be purchased separately to permit for a lot more mind shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances ranging from 1.75 to 3.25 inches
304 stainless housing, covers and flanges
Smooth, polished surfaces and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill input with carburizing heat treatment
CuSn12Ni2 bronze alloy worm wheel with high efficiency gear tooth configuration
RoHS plastic-type covers supplied to fill unused mounting slots
0-ring provided upon input flange to prevent moisture intrusion
Pre-filled with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
Stainless Steel (SS Series)
Grove Gear Stainless Steel gear reducers offer superior corrosion protection. They are rust proof and in a position to withstand the harshest conditions. The stainless steel housing, cover and exterior hardware offer an exceedingly long life.
Center distances from 1.33” through 3.250”.
Six sizes available with rankings to 17 HP.
Obtainable in single and double reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel casing and covers to withstand extreme environments.
Factory-filled with premium Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP dual lip seals provide prolonged existence through increased resistance to high temperature, abrasion and chemicals.
O-ring on face of input flange provides a positive seal against moisture intrusion.
303 stainless steel output shaft.
Worms are cut, heat-treated, floor and polished to supply efficient, quiet operation.
All units are 100% run and leak tested at the factory to insure you get the best quality product.
Ultimate application versatility with all-angle installation provisions, the widest selection of accessory bases and flanges and the biggest collection of stock reducer styles.
Mounting measurements are interchangeable with most industry standard reducers.
EP Stainless Steel
Right Angle / Heavy Washdown Duty STAINLESS Speed Reducer
This STAINLESS reducer is built for DURABLE Washdown applications and is resistant to many forms of wear. This is exactly what you need to use for severe environmental conditions.
STAINLESS STEEL WORM GEARBOX
Comply with HACCP and EHEDG regulations
It is becoming increasingly difficult to really get your machine to meet the HACCP and EHEDG regulations, while your customers vulue this a growing number of. The stainless worm gearbox drive program Ever-Power enables you to stay cost effective but fulfill tcustomer demants.
The Ever-Power stainless worm gearbox types are made to meet the guidelines. Because of this, they are resistant to a thorough cleaning regime, is made of hygienic components and so are also dead places, and horizontal surfaces as much as possible, avoided. Of training course, the material of these products is stainless steel.
Output torques of 40Nm up to 160Nm.
Result shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of we=7,5 up to i=100.
Food grade oil, food quality seals and hygienic design.
Material worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), materials hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Created for heavy-duty washdown
◦ Rust free casing, flange, and shafts are perfect for food industry
◦ Ideal for tough environments and corrosive applications
◦ Internal bladder adjusts to heat and pressure – No need for a surface breather
◦ Heat-treated metal worm shaft w/ ground thread
◦ Aluminium bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ High quality double lip oil seals
◦ Input flange O-band repels external moisture
◦ USDA H1 food quality lubricant : MOBIL SHC CIBUS 460
◦ Compatible with 56C, 145TC and 182/4TC Engine Inputs
◦ One year limited warranty
Ever-Power STAINLESS S Series right-position worm reducer is perfect for harsh washdown conditions in food digesting or other applications with high temperature/high pressure sprays. The S Series comes standard given synthetic oil for life time lubrication and is comprised of a stainless steel housing that is made for security in washdown applications, also created for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power provides a self-produced stainless gearbox range of high quality. The series was developed specifically for the meals industry and various other industries where there are consistently stringent requirements for the level of resistance of the materials and the easy-to-clean design.
The gearboxes are made from a smooth stainless gear casing, they are life lubricated and may of course be supplied with oil approved for the meals industry. Essential oil seals are standard manufactured from nitrile rubber.
To reduce the chance of bacterial growth, the design is characterised by smooth machined surfaces without unnecessary flanges, recesses and installation holes. Additionally it is possible to order the gearboxes with torque arm, side flange, totally free worm and plug-in shaft. Other changes are performed on request including such as for example stainless spindle gears.
In instances where you will want complete hygienic gear engine, we can provide the EP-gearboxes fitted with stainless AC or servo electric motor.
Resistant to cleaning with water under pressure
The protection of the gearboxes is IP65, and for stainless motors it is IP66. This means that the products can be cleaned with drinking water under pressure from all directions. To accomplish an overall protection of IP66 by assembly of gearboxes and engine, you must make use of a gasket of nitrile rubber for the joint. This implies that the gear motors are well suited for free mounting without a traditional stainless basic safety cover in areas where hygiene requirements are highest. Hidden sources of pollution can thereby be avoided.
The gearboxes are as standard supplied with a center distance of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque as high as 900 Nm.
Stainless worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Product selection brochures available below:
Full Integral Horsepower Product Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Additional flange and shaft inserts offered and may be requested during product selection. To order, please contact Bison at 1.800.ATBISON (282.4766) and have to speak to an Automation Professional. Online selection and purchasing coming soon!
Stainless Steel Solutions
Powerful, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless Stainless steel worm reducers precision movement gearboxes are made for sterile manufacturing conditions. The product’s smooth surface area and curved contour permits easy cleaning and bacteria-free surfaces, ideal for meals processing and pharmaceutical applications. The merchandise is designed and ranked to IP69k providing maximum security against contaminant ingress in addition to leak free operation.
Catalogued types of Ever-Power Gear’s popular stainless 700 Series rate reducers are now available with standard 2-day delivery. Procedure improvements possess yielded the industry’s best standard lead time for stainless worm gear reducers.
Ever-Power Gear’s SS700 Series, the initial “domed crown” stainless steel reducers, are designed for maximum corrosion level of resistance and superior functionality in high-pressure food digesting and packaging washdown applications.
A convenient after hours/holiday hotline can be available for emergency orders. Catalogued SS700 Series models are stocked at local and regional distribution centers to make sure fast delivery.
All SS700 models are NSF Accredited and have many maintenance-friendly features including electropolished exterior complete, sealed electric motor flange, and covered hardware. To prevent miniscule niches that may web host microbial contamination, the nameplate provides been laser marked to provide a smooth uninterrupted surface. A large internal essential oil reservoir, filled with H1 food-grade lubricant (Klubersynth UH 1 6-460) and sealed forever, allows for a wide variety of operating temps and extended service lifestyle.