Our regular 700 Series – the heart of Ever-Power quickness reducer product line – has been serving industry reliably for over 10 years. Its proven modular design has set the sector standard for overall performance and is the most imitated item in the current worm gear velocity reducer market. But why settle for a knock-off when you can have the original – from Ever-Power.
Specifications
11 basic single reduction sizes
8 basic dual reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow output shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow output bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in share)
Product Features
The 700 Series’ huge oil reservoir provides efficient heat dissipation and lubrication for longer operating existence.
Its multi-position mounting versatility permits installation in virtually any position.
Housings are straddle-milled, best and bottom, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged casing, fabricated of fine-grained, gear-quality cast iron, provides maximum strength for maximum durability, as well as greater precision during worm and gear alignment.
Ever-Power 700 Series high-strength bronze worm gear is straddle mounted between heavy-duty tapered roller bearings to increase thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel output shaft assures capacity for high torque and overhung loads.
Pipe plugs allow easy fill up, level, and drain in any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal existence.
Both 2D and 3D CAD drawings can be found in our eCatalog.
Ever-Power worm gearboxes possess earned a popularity to be an industry benchmark worldwide. Our success originated from our relentless drive for quality with state-of-the-artwork technology, all and will be offering worm gearboxes are affordable prices. High versatility accorded through a broad choice of mounting choices, shaft configurations and engine interfaces, makes the Ever-Power worm gearbox the default choice for the market. The helical-worm and the double-worm edition, with or without the torque limiter, add up to the advantage, creating an extremely versatile drive system.
Ever-Power Worm gearboxes provide high torque with low acceleration gear ratio. Being simple and compact in design, these gears can achieve higher gear ratio than the helical gears. These worm reduction gears having screw type qualities are similar to helical gears, but its helix position is typically comparatively larger) and its body is normally quite long in the axial direction. The gears in these gearboxes can be correct or left-handed depending upon the purpose.
Mounting choice include universal housing, part flanges, foot (horizontal and vertical), shaft mounted with torque arm. Obtainable in Solid shafts (single or dual), with torque arm or torque limiter.
Worm reduction gears features
Principles
A worm gear is a kind of interlocking gear composed of a worm shaft and worm wheel. The worm can be shaped such as a screw and the worm wheel is definitely a type of gear machined to have a tooth profile with the same configuration.
The procedure of a worm gear is similar with that of a bolt and nut. The principle is equivalent to a nut that has been fixed so that it cannot rotate and therefore progresses in the axial direction when the bolt is turned.
The design of a worm gear is considered through the relationship between the rack and spur gear on the middle plane of the worm wheel.
Features
High reduction ratio One rotation of the worm rotates the worm wheel by one tooth. For this reason, in a 1 speed decrease gears, the wheel can be manufactured so that it’ll be rotated 1/60 (1/120 in special applications).
Orthogonal shaft The shafts are aligned orthogonally due to the structure. This characteristic makes it possible to layout the turning tranny direction at the right angle.
The arbitrariness of the rotation direction The screw direction of the worm can be clockwise or counterclockwise (generally clockwise). It is possible to change the rotation direction of the worm wheel by changing the screw direction.
A multitude of shaft layouts The wide variety of shaft layouts is among the top features of interlocking gears.For instance, right shaft output, left shaft output, dual shaft input and dual shaft output, etc., combine for a complete of 14 types (Number 2) and, if attachment orientations are included, you’ll be able to pick from over 40 layouts.
Low noise, low vibration The interlocking of the worm and worm wheel can be characteristic since the contact is definitely linear and the relative slide is fantastic. In comparison to rolling power transmission, noise and vibration are extremely low. For this reason, this technology is utilized to drive medical devices, elevators and escalators, etc.
The principal specifications of worm reduction gears
MA Series(Small)
Center Worm Reducer distance(mm) 32,40
Reduction ratio 10,20,30,40,50,60
Input capacity(kW) 0.1~1(at an input of 1800 rpm)
Output torque(N・m) 20~66
Input speed(rpm) 0~1800
MA Series(Medium)
Center distance(mm) 50,63,80,100,125,140,160
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.4~30(at an input of 1800 rpm)
Output torque(N・m) 900~3570
Input speed(rpm) 0~1800
S Series
Center distance(mm) 50,60,70,80,100,120,135,155,175,200,225,250,300,350,400,450,500
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.3~255(at an input of 1800 rpm)
Output torque(N・m) 50~56600
Input speed(rpm) 0~1800
Key points when choosing a worm reduction gears
Selection
When selecting a worm reduction gears, the procedures for selecting the correct gear are described in the manufacturer catalogs and the series and models ought to be selected according to those procedures. Particular care ought to be taken in crucial areas such as selecting the strain index, calculating the overhang load and examining heat rated capability from the manufacturer.
Cautions during use
When using a worm decrease gears, heat produced through the initial period of use is high and running-in procedure at 1/4, 1/2 and 3/4 of rated torque for eight hour periods is key to sufficiently achieving the performance of the worm decrease gears.
Maintenance and inspection
After completing running-in operation (approximately 50 hours), it’s important to change the lubricating oil and also to change the lubricating oil after that about 1 time each year according to the procedure manual offered by the manufacturer.
Product Description
The Worm Reduction Gear Box is supplied by our company is of supreme quality. Our products are created by using premium quality material and advance technology at our vendors end. These are widely used in a variety of sectors. Our items are easily available at a very low market prices.
Motor Mount Frame Options
TEC Motors, worm reduction gearbox.
Option A-160 B5 Body, Flange Mount.
Choice B-132 B14 Frame, Face Mount.
Option C-100/112 B5 Frame, Flange Mount.
High efficiency and safe operation. High load capability and overload functions. Output Torque = (Power (kW) x 9550 (Constant))/ Gearbox output speed (rpm).
Higher ratios available on request dependent on service factor (40:1, 50:1, 60:1, 80:1, 100:1)
DESCRIPTION
Wormgears of the VF series are milestones for the sector worldwide. They succeeded in combining uncompromising quality with stateoftheart technology amd renown price effectiveness.Absolute flexibility is given by the wide selection of several installation options, shaft configurations and electric motor interface, all offered as standard. The helicalworm and the doubleworm edition, with or without the torque limiter, also accumulate, creating an extremely versatile drive system.
ADDITIONAL INFORMATION
AMP
0.42 A
EFFICIENCY
84%
HP
0.12
KW
0.09
RATIO
7
RPM
200
TEMPERATURE RATING
20 degree C TO 80 degree C
TORQUE
4 Nm
HSN
8483.40.00
WARRANTY PERIOD
12 Months
The worm reduction gears can be found in two series: X and H.
The series X, featuring a worm and worm wheel set, comes in versions XA with shaft and XF-XC with mounting provisions for motor.
Version XF (bell casing + coupling) offers great versatility to match a broad selection of applications and provides higher efficiency compared to the compact series XC, where the emphasis is on space efficiency.
Series H supplies the same features as series X with an extra plus: a spur equipment pre-stage at the input end provides higher overall performance and a broader selection of ratios than the X series.
Framework sizes 110 and 90 feature a cast-iron casing cast enbloc, whereas smaller sizes make use of die-cast aluminium housings. The worm shaft is manufactured from casehardened and hardened alloy metal and ground-finished.
The worm wheel has a cast iron hub with cast bronze insert. Hollow result shaft is supplied as standard.
Broad range of possibilities:
second input, output flange, single or double extension output shaft, torque limiter with through cable, torque arm.